A New Report Finds Boeing's Rockets Are Built With an Unqualified Work Force

Slashdot reader echo123 shared this report from Ars Technica:The NASA program to develop a new upper stage for the Space Launch System rocket is seven years behind schedule and significantly over budget, a new report from the space agency's inspector general finds. However, beyond these headline numbers, there is also some eye-opening information about the project's prime contractor, Boeing, and its poor quality control practices... "We found an array of issues that could hinder SLS Block 1B's readiness for Artemis IV including Boeing's inadequate quality management system, escalating costs and schedules, and inadequate visibility into the Block 1B's projected costs," states the report, signed by NASA's deputy inspector general, George A. Scott. There are some surprising details in the report about Boeing's quality control practices at the Michoud Assembly Facility in southern Louisiana, where the Exploration Upper Stage is being manufactured. Federal observers have issued a striking number of "Corrective Action Requests" to Boeing. "According to Safety and Mission Assurance officials at NASA and DCMA officials at Michoud, Boeing's quality control issues are largely caused by its workforce having insufficient aerospace production experience," the report states. "The lack of a trained and qualified workforce increases the risk that the contractor will continue to manufacture parts and components that do not adhere to NASA requirements and industry standards." This lack of a qualified workforce has resulted in significant program delays and increased costs. According to the new report, "unsatisfactory" welding operations resulted in propellant tanks that did not meet specifications, which directly led to a seven-month delay in the program.

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